Welding Station

    The LoneStar automatic welding station consists of two orbital welding robots traveling around the pipe on a guiding band, with each robot welding 180 degrees - one half of the pipe.

     Each orbital welding robot independently controls the wire feeder unit and welding power source, which adjusts according to welding parameters as the welding position changes.

    In addition to orbital travel around the pipe, the welding robot provides three-axis movement, controlling the welding working distance, oscillation and angle of the welding head. 

    Typical welding set-ups have multiple welding stations where each station performs a welding pass. The number of passes is dependent upon the pipe wall thickness. The LoneStar automated welding system can perform any welding pass on any welding station and multiple welding passes in one station, increasing flexibility and ease of use.

     Welding parameters are developed for specific welding procedures and downloaded to the orbital welding robot upon approval of the welding procedures by client.

    Actual welding parameters are recorded for easy historical look-up of performed welds.

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